Step by step on how to assemble and install the Off-Grid Modular Drawer System floor in a Ford Bronco 4 Door (21+). Please read all steps carefully before starting the install.
Installation Video: https://www.youtube.com/watch?v=7ubL0_FwBHA
Questions or Support:
Phone: 269-353-1184
Email: info@jcroffroad.com
Check that you have all of the parts and hardware shown before starting. Hardware pack: 046-0371 (every bolt, nut and washer is listed in the bill of materials picture).
Lay out one side rail with the front rail. The two small holes about 1 in. apart on the front and back rails line up with the holes on the ends of the side rails. Make sure the small ends of the teardrop cut outs on the side rails face in toward the center.
Video timestamp: 0:32
Bolt the rails together through the small holes with 1/4-20 button head bolts. The flange nuts go on the inside of the rails. Leave the hardware loose for now.
Video timestamp: 1:04
Tuck one end of a corner brace down inside the front rail and bolt the other flange to the inside edge of the side rail with 1/4-20 button heads, running the bolts from the outside in with the nuts on the inside.
Video timestamp: 1:20
Work around the frame until all four rails and all four corner braces are installed and you have a complete rectangle.
Video timestamp: 2:11
Bolt the center rail between the front and back rails with button head hardware, the same way as the side rails. The end with the teardrop cut outs is the front of the frame.
Video timestamp: 2:26
With the frame fully assembled, tighten all of the hardware with a 5/32 in. hex.
Video timestamp: 2:59
In the vehicle, push in the tab on the front of each plastic tie down cover and pop it up and out. Do this on all four tie down hooks.
Video timestamp: 3:16
Remove the two 10mm bolts from each tie down hook and lift the hooks out. Save the bolts, they are used to install the frame.
Video timestamp: 3:32
Lift the pull strap in the center of the factory rear floor and lift the floor up and out of the vehicle.
Video timestamp: 3:49
Set the frame in the cargo area with the teardrop cut outs toward the front of the vehicle. Go in at an angle if needed, get the front down and centered first, then lay it flat and push forward and down until it snaps in place.
Video timestamp: 4:05
Thread four of the factory tie down bolts through the corner braces into the factory threaded holes. Start all four by hand, then tighten them with a 10mm socket.
Video timestamp: 4:39
Lay a floor panel on either side of the frame and line up its six mounting holes, two at each end and two in the center. Bolt it down loosely with 1/4-20 button heads, then install the second panel the same way.
Video timestamp: 5:12
Adjust both panels for alignment, then tighten all of the panel bolts with a 5/32 in. hex.
Video timestamp: 5:49
To mount a drawer or fridge slide, loosen or remove the floor panel, bolt the accessory on from underneath, then set the panel back down and bolt it in. See the drawer or fridge slide install doc for details.
Video timestamp: 6:06
Congratulations, you have completed the install of your new Bronco Cargo Floor! Enjoy your new product.
Questions or Support:
Phone: 269-353-1184
Email: info@jcroffroad.com
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