How to install the evo roof rack on the 1st & 2nd gen sequoia!
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Phone: 269-353-1184
Email: info@victory4x4.com
Assemble a mirrored left and right side rail assembly using (6) of the black 1/4"-20 x 1" button heads, washers, and flange nuts as shown in the photo above. The left side rail is pictured in this example.
Using the black 1/4"-20 x 3/4" button heads, washers, and flange nuts, fasten the side rails together
in the locations shown above with the red circles.
Leave the holes in the yellow circles empty for a later step.
Fasten the cross bars between the side rail assemblies using the 1/4"-20 x 3/4" button heads and washers. NOTE: Make sure the milled slots (circled above) in the cross bars are facing up, and oriented on the side of the vehicle that you prefer.
NOTE: At the cross bar running thru the side rail joint you assembled in step 2, use the (2) of the longer 1/4"-20 x 1" button heads.
Using four of the black 1/4"-20 x 3/4" button heads, washers, and flange nuts, assemble the front fairing in your desired configuration. If you are running a light bar, you will want to fasten in its lower position with the flange pointing up and back.
Push the supplied edge trim on the bottom edge of the front fairing as shown. You want this trim to go just past the points on both sides of the front fairing. Cut off the excess to use on the rear fairing (you should have about 8" remaining).
Using six of the 1/4"-20 x 3/4" button heads, washers, and flange nuts, fasten the front fairing to the rack with it adjusted all the way up. Snug by hand in this position so it holds for now.
Take your remaining edge trim from step 10 and cut it directly in half. With two identical (~4") pieces, position them on the rear fairing as shown. Starting at 1" outside of the points and pointing inwards.
Using four of the 1/4"-20 x 3/4" button heads, washers, and flange nuts, fasten the rear fairing to the rack with it adjusted all the way up. Snug by hand in this position so it holds for now.
Install the rear mounts to the rack with the arrows pointing forward using (2) of the longer black 1/4”-20 button heads, washers, and flange nuts. Make sure the mounts are in their lowest position and snug them up for now.
Install the middle mounts to the rack with the arrows pointing forward using (2) of the longer black 1/4”-20 button heads, washers, and flange nuts. Make sure the mounts are in their lowest position and snug them up for now.
Install the front mounts to the rack with the arrows pointing forward using (2) of the longer black 1/4”-20 button heads, washers, and flange nuts. Make sure the mounts are in their lowest position and snug them up for now.
Remove the factory components and clean/prepare the vehicle for install.
Surround AND fill
all (12) mounting holes with a liberal amount of RTV sealant. Each side has two extra holes: one between the front mounting holes and one beside the middle mount. Fill the front extra hole with RTV so it seals beneath the front mount. Surround and fill the middle extra hole with RTV, then plug it with a factory rack clip.
With sealant applied in all the proper locations, lift the rack into place with the help of a friend.Take extra care to set the rack
directly over the mounting holes, you want to avoid the need to move the rack laterally once it is sitting in the
sealant.
Using the supplied M6 button heads and larger M8 flat washers, attach the rack to the roof by threading the bolts through the RTV and into the factory 6mm holes. Be sure to get all 12 bolts started before tightening any of them. When all the bolts are started, tighten each of them firmly by hand. This should be done when
the RTV is still wet.
the RTV is still wet.
With all the mounting bolts in and tight, adjust the position of the rack by loosening the mounting bolts on the side rail until there is and equal gap between the bottom of the side rails and the roof down the length of the vehicle. Tighten all hardware.
Adjust the front fairing down to the roof until it is touching the roof. Mark with masking tape where the edge trim is making contact with the roof. Temporarily remove the front fairing and apply 3M Paint Protection Film along the locations that trim contacts the roof.
Adjust the rear fairing down to the roof until it is touching the roof. Mark with masking tape where the edge trim is making contact with the roof. Temporarily remove the rear fairing and apply 3M Paint Protection Film along the locations that trim contacts the roof.
Reinstall fairings and adjust as far down as possible. Tighten all hardware.
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